Taking advantage of our various international Asian sources, we have supplied the finest forged metal components for a broad range of applications. Ourย forgingย uses staged tooling and a pre-heated, near-size billet to produce parts of a simple design. This is a low-cost process for parts requiring the highest integrity and mechanical properties, but subsequent machining operations are often required to produce the finished part. It is used with a variety of ferrous and non-ferrous alloys.
Die casting is a versatile process used to cast most designs with high precision and accuracy. It is employed for high-volume projects where consistency across the batch is key. Regardless of the type, both gravity and pressure die casting provide guaranteed results reliably across any size order and maintain accurate dimensional precision whilst also offering varied finishing options after casting.
With our expert casting services, our engineers have developed a financially and materially efficient process that will guarantee the desired results with your castings.
For complex designs that require smooth finishes and tight tolerances, we highly recommend our efficient investment casting service. It is a cost-effective way of producing intricate products, providing significant design flexibility with excellent dimensional accuracy and surface finish. Our foundry uses a wide variety of materials, although stainless steel and carbon steel are the most common options.
At Dean Group International, we have developed an industry-leading investment casting process that guarantees that your complex design specifications are met with a variety of different materials.
A broad range of general engineering castings are made with metal injection moulding here at Dean Group International.
We produce high volumes of relatively small items. The process uses the compressed metal powder that is โsinteredโ to produce parts of high accuracy and integrity, which often need no post-machining.
This technique is used with a variety of metals, stainless steel and carbon steel alloys.
Before committing to one of ourย varied manufacturing processes, we offer our clients a detailed development process to guarantee that the sequential steps are efficiently conducted and donโt require previous steps to be reworked. The primary element of our popular development process involves investing in ourย rapid casting prototypingย service.
Many designers embrace this system by providing us with your already-generated CAD file and receiving a 3D wax prototype representation courtesy of our Thermojet printer in return. By choosing this, you avoid any expensive corrections during or after casting, as youโll have an accurate prototype to review for any flaws or design errors. This process can be repeated as many times as you like to refine the design before committing to casting.
Once the casting is complete, there are a number of optional processes, finishes and treatments available to give your components the finishing touch. Here are some examples:
We have been manufacturingย steel castingsย from ourย UK foundryย for over 50 years, and during that time, we have worked with businesses from every area of general engineering. Here are just some examples of areas where weโve helped engineers complete their projects:
These and many other sectors choose our services forย precision investment castingsย because they require the highest quality metal cast parts for their application to get sufficient reliability regarding the capabilities and longevity of their investment.
Contact usย directly to discover more about the varied capabilities of our foundry. Our expert engineering team is here to discuss your intended project and inform you of the bestย metal casting servicesย and materials weโll use to fulfil its requirements.